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Vacuum belt filter introduction:
DU vacuum belt filter is one type 24-hour continuous operation solid-liquid separation equipment, suitable for filtering of sand, gypsum, lime, ore, sulfur, industrial minerals, fly ash, etc. It is improved on the germany technology based on the expert of Chinese filteration association that hired by our company. It has the advantages of fully automatic, 24 hours working, good filtering and dewatering result, automatic feeding and cake discharging, automatic filter cloth washing etc. We are one of the top vacuum belt filter manufacturer in China.
The vacuum belt filter makes full use of the slurry gravity and vacuum negative pressure suction to separate the slurry which is horizontally arranged on the filter medium to achieve solid-liquid separation. The vacuum belt filter is suitable for solid-liquid separation of various high-concentration materials, especially for slurry filtration with large solid particles and fast sedimentation speed. In addition, it can continuously and automatically complete the process operations such as filtration, filter cake washing, slag unloading, and filter cloth regeneration, and the mother liquor and filter cake washing liquid can be collected in different sections.
After removing the filter cake, the rubber belt and filter cloth pass through the cleaning device to wash the rubber belt and the filter cloth to ensure the recycling of the filter cloth. The main body of the drain tank is divided into upper and lower chambers to form an automatic valve plate between the two chambers. The upper chamber is connected to the vacuum switching valve to collect liquid, and the lower chamber is connected to the atmospheric valve.
The vacuum belt filters press mainly consists of :
- Main frame
- Rubber belt
- Drive reducer
- Vacuum box
- Filter cloth
- Liquor drainage can
- Vacuum pump
- Filter cloth cleaning device
- Deviation correction device
Vacuum Belt Filter Parameters:
| Belt Width | 1000mm | 1500mm | 2000mm | 2500mm | 3000mm | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Length (mm) | Filtering Area | Weight (kg) | Filtering Area | Weight (kg) | Filtering Area | Weight (kg) | Filtering Area | Weight (kg) | Filtering Area | Weight (kg) |
| 3000 | 3 | 3700 | 4.5 | 4300 | 6 | 4900 | 7.5 | 5700 | 9 | 6300 |
| 4500 | 4.5 | 3890 | 6.75 | 4525 | 9 | 5160 | 11.25 | 6000 | 13.5 | 6640 |
| 6000 | 6 | 4080 | 8 | 4750 | 12 | 5420 | 15 | 6300 | 18 | 6980 |
| 7500 | 7.5 | 4270 | 11.25 | 4900 | 15 | 5680 | 18.75 | 6600 | 22.5 | 7320 |
| 9000 | 9 | 4460 | 13.5 | 5050 | 18 | 5940 | 22.5 | 6900 | 22.5 | 7320 |
| 10500 | 10.5 | 4650 | 14.75 | 5275 | 21 | 6200 | 26.25 | 7200 | 31.5 | 8000 |
Vacuum belt filter advantages:
- The filtrate can be fractionated. For large solid particles and fast settling speed, the slurry filtration effect is better.
- The filter cloth cleaning device is advanced and the cleaning is programmed. The filter cake can be rinsed separately or jointly, spray washed, advection and countercurrent washing methods can save water absorption and improve recovery rate to the greatest extent.
- Fully automatic operation, high production efficiency.
- The degree of vacuum is higher, and the moisture content of the hotel is low. The filter cloth consumes less.
Vacuum Belt Filter Working Principle:
The principle of the horizontal vacuum belt filter is through the suction of vacuum pump to achieve the aim of dewatering. the sludge is deliverd on the filter fabric by the feeding system, the filter cloth, which is driven by the rubber belt, with horizontal notches and holes on it, this enables the filtrate can be sucked into the vacuum box, then the filtrate and the gas are mixed in the vacuum box and then been transferred to the vacuum filtrate pipes.
After this, the filtrate and gas was separated in the gas-water separator, the gas-water separator was connected with the vacuum pump to pump away the gas,and connected with the filtrate collection tank at bottom of gas-water separator.
The sludge forms the dewatered filter cake after passing the forming zone, washing zone and drying zone and discharged at the end of the filter belt and then transferred to the destination by the conveyor.
For example, If the material needs to be washed, the washing device can be used for washing to meet the processing requirements. Under the working of negative pressure, the liquid in the slurry is sucked into the vacuum box and collected into the drain tank through the conduit for storage. After the slurry is sucked, it forms a filter cake, which is scraped to the belt by the scraper unloading device and then transported on the conveyor to the sludge truck for unified treatment.
Drawing of the horizontal vacuum belt filter:
Horizontal Vacuum Belt Filter Press Applications:
It is widely used in coal mining, fine coal washing, copper mining, citric acid production, fly ash dewatering, food and chemical industry, metallurgy.
The application working sites of our vacuum belt filter:
Some tipical applicitations of the vacuum belt filter:
| Citric Acid | Miscible liquids of sodium hydroxide and CUS |
|---|---|
| Zinc Oxide | ABS resin |
| Mining slurry soaked by Mno reductico acid | Calcium Phosphate Ore Magma |
| Ferromagnet | Soluble Phosphor Fertilizer |
| Sulphur mine | Vitriol dirt |
| Copper mine | Aluminous rocks |
| Mine remaining part | Caustic mud |
| Iron-stone | Residue silicon of aluminium sulphate |
| Manganite | Fermentated liquid of gentamicin |
| Aluminium Hydroxide | Coarse zinc oxide |
| Aluminium Hydroxide | Fluoride-bearing calcium lime |
| Caustic mud | Ammonium Salt |
| Vanadium Oxide(V2 O5) | Sodium silicofluoride |
| Coal ash | Wet cement |
| Gold mine | Fine coal of coal dressing |
| Sub-ammonium tungstate | Tail coal of coal dressing |
| Organic nitrous dye-stuff | Zinc Sulfate Ore Magma |
| 4A zeolite | Agate seed |
| Finished agate | Silica residue |
| Baeyer aluminium hydroxide seed | Desulfuration Gypsum |
| Boehmite | Coal mining |
Vacuum Belt Filter Customers from Australia, Ukraine, USA, Saudi Arabia .etc :
